Stainless steel remains stainless, or does not rust, because of the interaction between its alloying elements and the environment. Stainless steel contains iron, chromium, manganese, silicon, carbon and, in many cases, significant amounts of nickel and molybdenum. These elements react with oxygen from water and air to form a very thin, stable film that consists of such corrosion products as metal oxides and hydroxides. Chromium plays a dominant role in reacting with oxygen to form this corrosion product film. In fact, all stainless steels by definition contain at least 10 percent chromium.
The presence of the stable film prevents additional corrosion by acting as a barrier that limits oxygen and water access to the underlying metal surface. Because the film forms so readily and tightly, even only a few atomic layers reduce the rate of corrosion to very low levels. The fact that the film is much thinner than the wavelength of light makes it difficult to see without the aid of modern instruments. Thus, although the steel is corroded on the atomic level, it appears stainless. Common inexpensive steel, in contrast, reacts with oxygen from water to form a relatively unstable iron oxide/hydroxide film that continues to grow with time and exposure to water and air. As such, this film, otherwise known as rust, achieves sufficient thickness to make it easily observable soon after exposure to water and air.
In summary, stainless steel does not rust because it is sufficiently reactive to protect itself from further attack by forming a passive corrosion product layer. (Other important metals such as titanium and aluminum also rely on passive film formation for their corrosion resistance.) Because of its durability and aesthetic appeal, stainless steel is used in a wide variety of products
The three major classes of stainless steel are:
Austenitic: Chromium-nickel-iron alloys with 16-26% chromium, 6-22% nickel (Ni), and low carbon content, with non-magnetic properties (if annealed – working it at low temperatures, then heated and cooled). Nickel increases corrosion resistance. Harden able by cold-working (worked at low temperatures) as well as tempering (heated then cooled). Type 304 (S30400) or “18/8” (18% chromium 8% nickel), is the most commonly used grade or composition.
Martensitic: Chromium-iron alloys with 10.5-17% chromium and carefully controlled carbon content, harden able by quenching (quickly cooled in water or oil) and tempering (heated then cooled). It has magnetic properties. Commonly used in knives. Martensitic grades are strong and hard, but are brittle and difficult to form and weld. Type 420 (S42000) is a typical example.
Ferritic: Chromium-iron alloys with 17-27% chromium and low carbon content, with magnetic properties. Cooking utensils made of this type contain the higher chromium levels. Type 430 is the most commonly used ferritic. Two additional classes worth mentioning include Duplex (with austenitic and ferritic structures), and Precipitation Hardening stainless steel, used in certain extreme conditions.
What is the difference between 304 and 316 stainless steel?
304 contains 18% chromium and 8% nickel. 316 contains 16% chromium, 10% nickel and 2% molybdenum. The “moly” is added to help resist corrosion to chlorides (like sea water and de-icing salts.
How are different classes of stainless steels used?
The austenitic microstructure is most commonly used for knives and cooking utensils. It is very tough, hardened through a process that consists of heating, cooling and heating. It resists scaling and retains strength at high temperatures.
Both ferritics and austenitics are used in kitchenware and household appliances. Austenitics are preferred in the food industry and beverage equipment due to the superior corrosion resistance and ease of cleaning. Type 301, for example, is an austenitic stainless steel, with 17% chromium, 7% nickel, and .05% carbon, and is widely used for institutional food preparation utensils.
You can easily make do with the lesser quality cookware for most oven use. For stovetop cooking, however, don’t skimp on quality; buy only the better ones. Most manufacturers of high quality cookware use stainless steel similar to the Type 304 grade, with thick heat diffusing bottoms. Metals that provide better diffusion of heat, such as copper and aluminum, are attached to the bottom for heat diffusion, to prevent hot spots and uneven cooking.
Low quality cutlery is generally made out of grades like 409 and 430 (ferritic), while the finest Sheffield cutlery uses specially produced 410 and 420 (martensitic) for the knives, and 304 (austenitic) for the spoons and forks. Grades like the 410/420 can be hardened and tempered so that the knife blades will take a sharp edge, whereas the more ductile 304 stainless is easier to work and therefore more suitable for objects that have to undergo numerous shaping, buffing and grinding processes.
Stainless steel has excellent properties at both extremes of the temperature scale. Some stainless steel can be used down to liquid nitrogen temperatures and some up to about 1800° F.
